Stop engine, remove the bench seat. Thoroughly clean the engine and chassis. Immediately upon payment you will automatically be forwarded to our secure download page. Open the hood and slowly open the radiator pressure cap to relieve system pressure. Inspect all hoses for cracks, deterioration, abrasion or leaks. The oil tank is located on the driver side. Unit of weight in the metric system.
If cotter pins are removed, they must not be re-used. Reservoir Tank: The fill tank in the liquid cooling system. Remove the oil hose from the screen fitting at the bottom of the oil tank. Do not fill the tank neck. All models, and all engines are included.
Rotate the tires 180° by moving the vehicle forward. Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling and servicing which cover procedures, precautions, factory specifications and allowable limits. Be sure the filter fits tightly in the air box and engage the 2 clips. Place shop towels beneath oil filter. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation. The illustrations in this manual are used to highlight the fundamental principles and procedures of basic interventions.
Where usage is not obvious the tool is shown in use. Carefully remove the bumper from the vehicle. Add the recommended amount of lubricant through the fill plug hole. Clean the area around drain plug at the bottom of oil tank. Damping should be smooth throughout the range of travel.
Do not stand behind or in front of the vehicle while purging the carbon from the spark arrestor. Install the fasteners on each side of the upper portion of the bumper. Internal: Drink large quantities of water or milk. Polaris Ranger 500 4x4 Efi 2009 Workshop Repair Manual Pdf can be very useful guide, and polaris ranger 500 4x4 efi 2009 workshop repair manual pdf play an important role in your products. Place machine on a smooth level surface and set steering wheel in a straight ahead position. Remove the hold-down strap and vent tube from the battery. Left or Right Side: Always referred to based on normal operating position of the driver.
Remove the fill plug and check the lubricant level. Again measure the distance between the marks and record. Install the 2 T27 Torx-head screws retaining the fascia screen. Place a suitable drain pan underneath the radiator. Reinstall the filter element into the air baffle box. Place a drain pan under the front gearcase drain plug.
Reinstall the shock mounting bolts and torque to specification. Reinstall the filter element into the air baffle box. Remove the drain plug and allow the lubricant to drain completely. When clearance is correct, hold adjuster screw and tighten locknut securely 4. Reinstall the air filter into the airbox container. Hot oil can cause burns or skin damage. Maintain the lubricant level at the bottom of the fill plug hole when filling the transmission.
Frame, Nuts, Bolts, and Fasteners Periodically inspect the torque of all fasteners in accordance with the maintenance schedule. Clutch Buttons: Plastic bushings which aid rotation of the movable sheave in the drive and driven clutch. Reinstall dipstick and screw it into place. These packages are complete with all the information needs. Where accurate measurements are required, they can only be made using calibrated, precision instruments. Do not operate at sustained idle.
Engine exhaust fumes are poisonous and can result loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. Check tightness of all hose clamps. Make sure the machine is in Park and repeat Steps 2 and 3. Breather Hose Be sure breather line is routed properly and secured in place. If the filter element is dirty, clean it with a high flash point solvent, followed by hot soapy water.