Chain Guard Bolts Remove thrust covers and collar. Grease : Transmission Gear Oil 90 Gear Oil. This service manual help you with any repairs that you may need to do for solve your problem. Torque: 40 N-m 4 kgf-m, 29 lbf-ft Special tool Universal Holder A120E00017 Install the cooling fan. Auto Bystarter Cap Screws Screws Remove the three float chamber screws and remove the float chamber. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Remove the bolt attaching the engine hood to remove the engine hood.
Remove four nuts attaching the wheel. Be sure to work in a well-ventilated area. Apply silicon grease to the pistons and oil seals. Place the machine on a level place. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Place a container under the engine. Numbered instructions guide you through every repair procedure step by step.
Each manual provides step-by-step instructions based on the complete disassembly of the machine. Refer to the chapter 5 Disconnect the oil recycle tube at the cylinder head cover. Collar Chain Guide Inspect the swing arm. Gasket Cylinder Remove cam chain guide and then remove cylinder. Inspect the thrust cover, chain guide, collar and bush. See page 4-17 Remove carburetor.
Installation is in the reverse order of removal. Float Chamber Float Valve Float Pull out the float pin, then remove float and float valve. If white smoke is found, it means that the piston rings are worn, stuck or broken. Keep the round hole on the camshaft gear facing up and align the punch marks on the camshaft gear with the cylinder head surface Position the intake and. Inspect the kick starter spindle bushings for wear or damage. Nut Cover Cotter Pin Remove rear wheel. Replace if splines and threads of the rear axle is wear or damage.
Make sure that the ring end gaps are aligned Ring Pins with the piston ring pins in the ring grooves. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use. Remove the two screws and two bolts, then Bolts remove the fan cover. Remove the two screws and then remove the instrument. So print off what you need and take it with you into the garage or workshop. Torque: 70 N-m 7 kgf-m, 50 lbf-fi Adjusting Nut Drive chain cleaning and lubrication The drive chain is equipped with rubber O- rings between the chain plates. Remove the dipstick and wipe it off with a clean rag.
Measure each weight roller O. The problem is that once you have gotten your nifty new product, the kymco kxr50 kxr90 mongoose atv repair manual pdf gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. Retaining Ring Fuel Valve Body Rubber Gasket Remove the rubber gasket from the fuel valve body. Bolts Install the oil pump and tighten the bolts. Jet Needle Groove Install the throttle valve into the carburetor body.
Disconnect the oil level indicator leads. Wire Terminal Measure the length of the brushes. Apply clean engine oil or grease to cables and movable parts not specified. Install the brushes onto the brush holders. If bent, cracked or damaged, repair or replace the frame. Lubricate or replace if unsmooth operation.
Check the throttle valve and jet needle for wear or damage. See page 5-16 Remove the cylinder. Protect wires and harnesses with electrical tape or tube if they contact a sharp edge or corner. Remove any oil or grease from them to minimize the slipping of drive belt and drive pulley. Measure the movable driven face I. See page 2-7 Remove the eight left crankcase cover bolts and left crankcase cover.