Remove battery positive + post. Bookmarked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible. Rear cushion under bolt Remove rear cushion upper bolt, and then remove rear cushion. This official service repair manual gives complete step by step information on repair, servicing and preventative maintenance. Place the openings of piston ring as diagram shown. Remove air cut-off valve cover, spring and valve. Check if the final shaft and gear are burn, wear or damage.
Caution Do not spill brake fluid on painted surfaces. Install chain guide, dowel pins and a new cylinder head gasket onto the cylinder. Rocker Arm Shaft Measure the active O. Replace Oil seal it if necessary. Apply with emery slightly onto valve contact face. Refer to chapter 5 Remove the inlet pipe 2 nuts.
Install the drain bolt after drained. Using non-designed parts for unsmooth control and premature worn out. Drive shaft and Clutch nut wrench Special tool: Drive seal install bush shaft puller Drive shaft and oil seal install bush Clutch nut wrench Drive shaft puller Apply with grease onto new drive shaft oil seal lip, Drive shaft and seal install bush and then install the oil seal. Remove 2 bolts, and then remove rear brake caliper. Connect tachometer and ignition light. Add coolant to proper level if necessary.
Dowel pins Install the left crankcase onto the right crankcase. Throttle valve Disconnect the throttle cable from the throttle valve and remove the valve spring. Lift the front wheel out of ground. Battery positive + cable should be connected firstly. Rubber boot Clean the master cylinder with recommended Piston brake fluid. Install the brake lever, and connect leads to brake Brake light switch Brake lever bolt light switch. Replace the disk if it has exceeded the service limit.
Install rear wheel shaft connecter, rear wheel. Check the gear for wear or damage. Mark the centers of the tires to indicate the axle center height. Service Limit: Top ring: 0. Fixed plate Remove rear wheel axle nuts. Flywheel puller Remove flywheel and starting driven gear.
Bookmarked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible. Replace the piston if its measured value exceeds allowable limit. Remove handle mounting bolt, and then remove the handle upper holder, handle. Please see standard values for not listed in the table. Set Removal ····························· 10-3 A.
Bold figured numbers help you quickly match illustrations with instructions. Temperature 50°C 80°C 100°C 120°C Standard Ω 134~149 47. Caution Do not damage the matching surfaces of cylinder and cylinder head. Specified grease O-ring Install the movable driven face onto driven face. Bold figured numbers help you quickly match illustrations with instructions. Caution Do not damage contact surface of the gasket. Did you miss your activation email.
Numbered instructions guide you through every repair procedure in a step-by-step fashion. I unit Disconnect connectors of the C. File will be available for download in minutes! Disconnect the main switch coupler. Needle jet holder Main jet Caution Take care not to damage jets and adjust screw. Remove 2 bolts and 1 nut, and remove drive chain 2 bolts cover. Install wheel hub and brake disk on to knuckle. Measure the outer diameter of shift fork shaft, and replace it if it exceed service limit.
The official manual is highly detailed with photos and illustrations to help guide you through every repair and troubleshooting procedure. Remove 1 bolt of thermostat and then remove the Thermostat bolts thermostat. O-ring Spring Air cut-off valve Cover Inspection Check the valve is in normal. In addition, please refer to the manual contents in detailed for the model you serviced in inspection and adjustment. Turn the socket bolt clockwise, and then remove 3 bolts speedometer gear box.